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Preferred : 8 to 10 years of experiance in Packaging machine , with experience in motion based programming, Experience from Horizontal form fill machines , Vertical form filling machine preferred

System Design:

  • Analyze process requirements and develop control logic for PLC systems. 
  • Design and configure PLC hardware, including I/O modules and communication networks. 
  • Select and integrate HMIs (Human Machine Interfaces) for operator interaction. 
  • PLC Programming:
    • Write PLC programs using ladder logic, structured text, or other PLC programming languages. 
    • Develop complex control sequences to manage machine operations. 
    • Implement safety interlocks and error handling routines. 
  • Testing and Validation:
    • Thoroughly test PLC programs to ensure functionality and accuracy. 
    • Validate system performance against design specifications. 
    • Conduct system simulations to identify potential issues. 
  • Troubleshooting and Maintenance:
    • Diagnose and resolve PLC system malfunctions 
    • Implement corrective actions to minimize downtime 
    • Perform regular system backups and updates 
  • Collaboration:
    • Work closely with electrical and mechanical engineers to integrate PLC systems with other equipment 
    • Collaborate with production teams to optimize process control strategies 
    • Provide technical support to maintenance technicians 

Required skills for a PLC engineer:

  • Technical Knowledge:
    • Expertise in PLC programming languages (ladder logic, structured text, etc.)
    • Understanding of electrical circuits, control systems, and industrial automation concepts
    • Familiarity with Allen Bradley & Siemens PLC, HMI, SERVO brands and their programming environments.
  • Problem-solving Skills:
    • Ability to troubleshoot complex system issues and identify root causes
    • Logical reasoning and analytical skills to debug PLC code
  • Communication Skills:
    • Effective communication with cross-functional teams (engineering, operations, maintenance)
    • Ability to document system design, programming logic, and maintenance procedures
  • Other Skills:
    • Understanding of safety standards relevant to industrial automation
    • Ability to work independently and as part of a team.

 

  • Qualification:  B.E. / B. Tech

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